ORCATEK Injection Molding
Mold Design, Tooling & Production.
Injection molding services for product development, prototype tooling, mold-ready design reviews, production planning, pilot runs, plastic part manufacturing, and scalable manufacturing support.
Mold Design Services
Mold Design
Injection Mold Design
Mold design support for plastic parts including cavity layout, parting line planning, gating strategy, ejection planning, and manufacturing review.
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CAD Cleanup
Mold-Ready CAD Cleanup
CAD cleanup service for plastic parts requiring draft, wall control, radii, ribs, bosses, shutoffs, split lines, and manufacturable geometry.
From $350 CAD
Part Redesign
Plastic Part Redesign
Redesign service for printed or prototype parts that need to be converted into injection moldable production-ready geometry.
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Flow Planning
Mold Flow Planning Support
Early-stage review of gate locations, knit-line concerns, sink risk, wall sections, flow paths, venting assumptions, and molding feasibility.
From $300 CAD
Tooling & Mold Manufacturing
Prototype Tooling
Prototype Injection Mold
Prototype mold concept for testing production geometry, material behaviour, part function, fit, finish, and early customer validation.
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Production Tool
Single-Cavity Production Mold
Single-cavity production mold planning for early manufacturing runs, controlled production, product validation, and scaling preparation.
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Mold Inserts
Mold Insert Manufacturing
Mold insert manufacturing and planning for prototype tools, revision testing, replaceable cavity features, and staged product development.
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Tooling Support
Tooling Project Management
Support service for managing mold design, supplier coordination, manufacturing notes, revision tracking, part sampling, and production preparation.
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Production Molding & Pilot Runs
Pilot Run
Pilot Production Run
Small production run service for validating tooling, materials, cycle timing, part consistency, packaging assumptions, and production readiness.
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Low Volume
Low-Volume Injection Molding
Low-volume injection molding support for product launches, early sales, market testing, replacement parts, custom runs, and controlled production.
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Part Production
Plastic Part Production
Plastic part manufacturing support for repeat parts, product components, functional housings, consumer products, industrial parts, and custom assemblies.
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Material Support
Material Selection Support
Support for selecting molding materials based on strength, flexibility, outdoor use, heat, chemical exposure, cost, appearance, and part function.
From $200 CAD
Mold Readiness Reviews
Readiness Review
Injection Mold Readiness Review
Detailed review of draft angles, ribs, bosses, wall thickness, parting lines, gates, ejection, undercuts, shutoffs, and tooling risk.
From $350 CAD
DFM Review
DFM Injection Review
Design-for-manufacturing review focused on making a plastic part easier to mold, assemble, tool, inspect, and scale into production.
From $300 CAD
Production Review
Prototype-to-Production Review
Review service for moving from 3D printed prototype to molded production part with manufacturable geometry and realistic tooling strategy.
From $350 CAD
Risk Report
Tooling Risk Report
Written report identifying tooling concerns, possible mold complexity, sink risks, undercuts, assembly issues, and suggested design improvements.
From $450 CAD
Production Support Services
Consultation
Injection Molding Consultation
Consultation for part design, tooling paths, production quantities, material selection, mold strategy, lead times, and product launch planning.
From $150 CAD/hr
Costing Package
Production Costing Package
Costing package for tooling, machine time, material, labour, cycle estimates, quantities, packaging assumptions, and per-part pricing direction.
From $300 CAD
Quote Prep
Mold Quote Preparation
Preparation package for tooling quotes including part notes, CAD review, material assumptions, production targets, and supplier-ready details.
From $250 CAD
Launch Support
Manufacturing Launch Support
Support for moving a plastic product toward production including revision tracking, sample review, packaging planning, and production readiness.
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Related ORCATEK Pages
For early prototypes, view 3D Printing. For CAD, reverse engineering, and product development, view Design Services. For industrial parts and fixtures, view Industrial Products.
For early prototypes, view 3D Printing. For CAD, reverse engineering, and product development, view Design Services. For industrial parts and fixtures, view Industrial Products.
Injection Molding Note
Injection molding projects depend on part geometry, material, tolerance, production volume, tooling complexity, mold construction, supplier availability, and required testing. Final pricing is quoted after review of CAD files, target quantities, material requirements, and production goals.
Injection molding projects depend on part geometry, material, tolerance, production volume, tooling complexity, mold construction, supplier availability, and required testing. Final pricing is quoted after review of CAD files, target quantities, material requirements, and production goals.
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